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Sfoglia 1300
Sfoglia 1000
Sfoglia 600
The coming out of the STAMPING MACHINE SFOGLIA 1000 determines the achievement of a productive target that immediately showed itself innovative and suitable to the market demands
The new STAMPING MACHINE SFOGLIA 1300, the biggest one of the family which combines a higher productivity with ease of use
The new line of STAMPING MACHINES SFOGLIA 600, 1000 and 1300 renovated in the design aimed to a better cleaning and reduction of the surfaces of dust accumulation
Launch of STAMPING MACHINE SFOGLIA 600, the small one of the stamping machines family and which was the prelude to the launch in the following year of the SFOGLIA 1000
The new line of STAMPING MACHINES SFOGLIA 600 and 1000: improved in the calibration group to increase the uniformity of the sheet thickness during work, in the reduction of the waste shreds dimension
The new STAMPING MACHINES SFOGLIA 600, 1000 and 1300 / SNACKS dedicated to the Pellets production also gelatinized, with a full set of accessories necessary for these products
Based of the STAMPING MACHINE SFOGLIA 1300 comes the largest machine in the world STAMPING MACHINE SFOGLIA 1600 (1250kg / h)
Launch of STAMPING MACHINE SFOGLIA 600, the small one of the stamping machines family and which was the prelude to the launch in the following year of the SFOGLIA 1000
The coming out of the STAMPING MACHINE SFOGLIA 1000 determines the achievement of a productive target that immediately showed itself innovative and suitable to the market demands
The new line of STAMPING MACHINES SFOGLIA 600 and 1000: improved in the calibration group to increase the uniformity of the sheet thickness during work, in the reduction of the waste shreds dimension
The new STAMPING MACHINE SFOGLIA 1300, the biggest one of the family which combines a higher productivity with ease of use
The new STAMPING MACHINES SFOGLIA 600, 1000 and 1300 / SNACKS dedicated to the Pellets production also gelatinized, with a full set of accessories necessary for these products
The new line of STAMPING MACHINES SFOGLIA 600, 1000 and 1300 renovated in the design aimed to a better cleaning and reduction of the surfaces of dust accumulation
Based of the STAMPING MACHINE SFOGLIA 1300 comes the largest machine in the world STAMPING MACHINE SFOGLIA 1600 (1250kg / h)
Spearhead of Niccolai Trafile’s production, the stamping machines Sfoglia/600, SF1000 and SF1300, for the production of “Pasta Bologna”, represent a good combination between versatility and solidity.
The results obtained in the advanced automation and an accurate sheet management in machines allow to minimize the waste of time in the stamping die change and production starts. With only 2 operators it is possible to rapidly start up as many as four stamping machines completely eliminating the operation of stamping die adjustment at stamping machines startup . In addition, it is no more necessary for the operator to be always present during the productive cycle, as in the past.
With our systems, the production of shapes “Farfalle”, in terms of simplicity and operativity, is comparable to the one of the short goods, keeping a constant level of quality of the shape along the whole productive cycle even if working at high speeds, combining more productivity along with ease of use.
All the machines have been designed and developed always taking into the utmost account the security of the operators and the EC rules.
STRUCTURE
Machines with framework entirely in heavy gauge steel sheets electrically welded together for maximum rigidity. The movement organs are balanced to be perfectly steady at high speeds. The group for punches movement runs on high precision linear guides (without clearance) which are automatically lubricated by an electro-pneumatic pump controlled by PLC.
CALIBRATION
The sheet calibration, even of big thickness, is guaranteed by a pair of chrome plated and precision ground rollers of diameter 180 mm for SF600, diameter 220 mm for SF1000 and diameter 290 mm for SF1300.
The right and left thickness have manual independent adjustment (SF600 and SF1000) or motorized independent adjustment (SF600, SF1000 and SF1300) and they are constantly to the hundredth accurately visualized on the color touch screen panel.
CONTROL
A graphic color touch-screen panel (7”or 9”) allows an easy regulation of all the production parameters and to memorize the recipes of the different shapes. All the speeds of the calibrating rollers, sheet drive roller, stamping die and waste cutting roller group are easily managed in an independent way thanks to the use of inverters and drivers. The machine is equipped with an extraction group to produce farfalle with double fold. The group stands out for a brand-new kinematic movement, studied to reach very high performances, in fact it is able to produce under the speed of 350 strokes/min.
The use or not of the extraction group depends on the shape to produce, the machine automatically and safely control the subordinate use of said group.
Alarms diagnostic and remote assistance kit. All our machines use common brand electric components, of prestigious and trustworthy brands, instead of custom-made and dedicated components which may originate problems of availability.
FUNCTIONS
A Brushless motorized roller with planetary reduction gear drives the sheet inside the stamping die and after the stamping process, the waste sheet
is shredded by a pair of shredding rollers which produce scraps of 3 mm width. The discard of the processing is shredded and led into the mixer by a fan-grinder.
The quality of the product has been taken into high consideration in designing phase, realizing automatic integrated systems of sheet presence control, sheet thickness and access systems to the stamping die to withdraw stamped sheet in absolute safety for the operator.
All our stamping machines are equipped with a practical and safe pneumatic system of fork group extraction/regulation and with the possibility to block the stamping die during production for optimization of set-up or cleaning operation without stopping the press. Device for easy and precise adjustment of the stamping die both in the manual (SF600 and SF1000) and completely automatic (SF1300)
Conveyor belt with aeration system
version. Stamping dies without central interruption (stamping die not divided into two pieces).
The high productive capacity and the small percentage of waste material are the strong points of these machines. Equipped with kit for remote assistance.
OPTIONAL
• Sheet width control
• Automatic system of calibrating rollers positioning which guarantees centesimal precision and repeatability at each recipe change (SF600 e SF1000)
• Third calibrating roller for the production of shapes with ridged or knurled surface (such as Orecchiette); the change from smooth sheet to ridged sheet production is therefore simple, easy and without risks
• One or more small belts with adjustable speed which allow the automatic introduction of the sheet into the calibrating rollers: this system has been
designed for an easy and fast start-up of the installations with 2 or 4 stamping machines under the same press
• For the use with presses which cannot grant a constant extrusion speed, it is possible to equip the machine with an electronic system to adapt the speed of our stamping machine to the change of the sheet extrusion speed
• Additional shredding fan for in suction waste recovery plants
• Total integration of the automation in the line with the management of the recipes from supervising PC
• Hoist (SF1000)
• Guides for stamping die upload/download with special extraction group (SF1000)
• Stabilizing belt for thin sheets (SF1000 and SF1300)
Via Cardarelli, 19 | 51100 Pistoia (PT) | Phone: +39 0573 92731, Fax 0573 934394, P. IVA: 00090350471 | E-mail: niccolai@niccolaitrafile.it
